Custom balancing machine for rigid rotors

A balancing machine built around your rotor, for rotors that no standard machine fits.

Your rotor does not fit a standard machine

Standard balancing machines cover common rotor sizes and fixtures. A custom machine makes sense when:

What the machine includes
Drive Machine bed Plane 1 Plane 2 Rotor Sensor Sensor Speed reference sensor cables speed setpoint, Modbus or CANopen power analog samples mass, angle results Motor drive Signal conditioning Data acquisition NI DAQmx or Dewesoft Industrial PC OpenEOL and pyPRB Operator screen PLC and MES Your rotor Machine hardware
The rotor is yours. The bed, the pedestals, the drive, the sensors and the electronics make up the machine. OpenEOL sets the drive speed and computes the correction.
How a balancing run works
  1. Load the rotor into the machine.
  2. Run it up to balancing speed through the motor drive.
  3. Read the vibration or force in each correction plane against a once-per-revolution trigger.
  4. Compute the correction mass and angle in one or two planes, and check the result against ISO 21940-11.
  5. Store the result with the serial number, and pass the correction to a correction unit where the machine has one.
The open-source software behind it
Your plantReceives the results
MES and quality databaseResults over OPC UA, MQTT or SQL
OpenEOLRuns the machine
Task engine Open sourceRuns the balancing cycle and the drive
Operator GUI Open sourceBrowser screen that shows the correction
Reports and database Open sourceOne record for each rotor
AnalysisComputes the correction
pyPRB Open sourceSingle-plane and two-plane influence coefficients
1X extraction Open sourceIQ demodulation, synchronous averaging, least squares or FFT
Tolerance checkBalance quality grade from ISO 21940-11
DriversTalk to the hardware
OpenEOL IO drivers Open sourceNI DAQmx or Dewesoft, motor drives over Modbus or CANopen, Siemens S7, OPC UA
Vendor runtimeNI-DAQmx from NI, when NI hardware is used
The parts marked open source are code your team can read and change. Vendor runtimes, such as NI-DAQmx, come from the hardware maker.
Other balancing work
We can help
Planning a balancing machine?

Get in touch.

janko.slavic@fs.uni-lj.si